You are here: Home / News / Small Factory Power Distribution: Recommended Switchgear Selection

Small Factory Power Distribution: Recommended Switchgear Selection

Views: 0     Author: Zhejiang Shengxian Electric Technology Co., Ltd     Publish Time: 2026-06-15      Origin: Zhejiang Shengxian Electric Technology Co., Ltd

Inquire

facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
kakao sharing button
snapchat sharing button
sharethis sharing button
Small Factory Power Distribution: Recommended Switchgear Selection

Introduction

When taking on a small factory project, the choice of distribution equipment directly affects project cost, timeline, and long-term operation.

Choose too high, and you blow the budget. Choose too low, and you face constant failures and headaches down the line.

This guide provides a practical equipment selection reference for small factory projects up to 200kW – technically sound, cost可控, and easy to install.

1️⃣ Basic Architecture of a Distribution System

A complete small factory distribution system typically consists of three levels:

Level

Equipment

Function

Incoming

Main circuit breaker

Overall plant protection, clears fault currents

Distribution

Branch circuit breakers (MCCBs)

Independent control per circuit

Compensation

Power factor correction panel (optional)

Improves power factor, reduces electricity costs

2️⃣ Three Selection Options

Option

Configuration

Best For

Cost

Economy

Incoming switch-disconnector + branch MCCBs

Very tight budget, non-critical projects

Lowest

Standard

Incoming ACB or high-current MCCB + branch MCCBs + enclosure

Most small factories

Medium

Complete

Standard + power factor correction panel

Motor-heavy projects, electricity cost-sensitive

Slightly higher, fast payback

3️⃣ Detailed Breakdown of Each Option

Economy Option

  • Incoming: Switch-disconnector (no fault protection)

  • Branch: MCCBs (with protection)

  • Risk: No protection at the incoming level – a fault can affect the entire plant

  • Only recommend when the client explicitly accepts the risk

Standard Option (Recommended)

  • Incoming: ACB or high-current MCCB

  • Branch: MCCBs

  • Enclosure: GGD or GCK panel

  • Safe, reliable, meets standards, good value

  • Suitable for most projects

Complete Option

  • Standard option + power factor correction panel

  • Improves power factor to 0.9 or above – avoids utility penalties

  • Recommended for projects with high motor content (pumps, fans, compressors, crushers, etc.)

  • Investment typically recovered through electricity savings within 6–12 months

4️⃣ Key Equipment Selection

Equipment

Recommended Choice

Notes

Main incoming breaker

Prefer ACB; high-current MCCB acceptable if current <800A

Breaking capacity must meet system short-circuit current

Branch breakers

Mainstream brand MCCBs

IEC type test reports required

Enclosure

GGD (fixed) or GCK (drawout)

IP30 for indoor; IP54 for dusty/wet conditions

Busbars

Full copper

Aluminum not recommended for cost savings

Power factor correction panel

Size at about 30% of transformer capacity

Essential for motor-heavy projects

5️⃣ Cost Reference (100kW Factory Project)

Option

Main Configuration

Estimated Cost (USD)

Economy

Switch-disconnector + branch MCCBs

800–1,200

Standard

ACB + 6–8 MCCBs + GGD enclosure

2,000–3,000

Complete

Standard + correction panel

3,000–4,500

Note: Actual prices vary depending on component brands, quantity, and delivery terms.

6️⃣ Documentation and Services

Included with shipment:

  • Type test reports (IEC standard)

  • Single-line diagrams, wiring diagrams, dimensional drawings

  • Installation instructions, operation manuals

Available services:

  • Remote installation guidance

  • Long-term spare parts supply

Conclusion

Project Type

Recommended Option

Most small factories

Standard

Motor-heavy, electricity cost-sensitive

Complete

Very low budget, client accepts risk

Economy

For detailed technical documentation or project quotations, please get touch with us.

Contact us:
Web: https://yqsxdl.en.made-in-china.com/
Whatsapp:+86 195 1818 9858
Mail: lunahe927@gmail.com/19518189858@163.com

Telephone

+86-19518180858
+86-19518180868
​Copyright © 2025 Zhejiang Shengxian Electric Power Technology Co., Ltd. All Rights Reserved.

Quick Link

Product Category

Product Category

More Links

Subscribe to Our Newsletter

Promotions, new products and sales. Directly to your inbox.