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What Is the “Five-Prevention“ System in Switchgear?

Views: 0     Author: Luna     Publish Time: 2026-08-10      Origin: Zhejiang Shengxian Electric Technology Co., Ltd

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 What Is the “Five-Prevention“ System in Switchgear?

What Is the “Five-Prevention“ System in Switchgear?

Introduction

In power distribution, one wrong operation can destroy equipment or cause fatal injuries. That‘s why medium and high voltage switchgear must include a “Five-Prevention“ interlocking system.

This article explains what it is and why it matters.

1️⃣ What Is the “Five-Prevention“ System?

It is a set of five safety functions designed to prevent operator errors:

No.

Prevention

1

Prevent incorrect opening/closing of the circuit breaker

2

Prevent opening/closing the disconnector under load

3

Prevent closing the earthing switch while the circuit is live

4

Prevent closing the breaker while the earthing switch is closed

5

Prevent entry into live compartments

2️⃣ Why Is Each Prevention Important?

Prevention 1: Wrong breaker operation = unnecessary outage or damaged equipment.

Prevention 2: Disconnectors cannot break load current — operating under load causes arcing and short circuits.

Prevention 3: Earthing a live circuit equals a direct short to ground — severe damage.

Prevention 4: Closing a breaker with earthing still applied = power source directly grounded — explosion risk.

Prevention 5: Opening a live compartment door = deadly electric shock risk for personnel.

3️⃣ How Is It Achieved?

Through interlocking devices:

Type

How It Works

Mechanical

Physical locks force the correct sequence — reliable and durable

Electrical

Circuits prevent operation unless conditions are met — used as backup

Most switchgear uses mechanical interlocking as the primary method, with electrical interlocking as additional protection.

4️⃣ Why Does It Matter to You?

Reason

Why

Safety

Prevents electric shock and injury to operators

Equipment protection

Stops costly damage from short circuits

Compliance

Required by IEC 62271-200 and GB 3906 standards

Conclusion

The “Five-Prevention“ system is the minimum safety requirement for switchgear.

When purchasing, always check that the unit has a complete mechanical interlocking system.

Questions?

Contact us.
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